Expert Aluminum Casting Services
Hackett Brass Foundry brings decades of expertise to aluminum casting, producing lightweight yet durable components for a wide range of industrial applications. Our aluminum castings combine exceptional strength-to-weight ratios with excellent corrosion resistance and thermal properties.
From prototypes to production runs, we deliver precision aluminum castings that meet your exact specifications. Our experienced team understands the unique properties of aluminum alloys and applies this knowledge to create superior castings for automotive, aerospace, industrial, and commercial applications.
Lightweight
Aluminum is approximately one-third the weight of steel, reducing mass while maintaining strength.
Corrosion Resistant
Natural oxide layer provides excellent resistance to rust and environmental degradation.
High Strength
Excellent strength-to-weight ratio makes aluminum ideal for structural applications.
Thermal Conductivity
Superior heat dissipation properties perfect for heat sinks and thermal management.
Electrical Conductivity
Good electrical conductivity for electronic and electrical components.
Recyclable
Highly recyclable material supporting sustainable manufacturing practices.
Aluminum Alloys We Work With
We cast a variety of aluminum alloys, each with unique properties suited to different applications:
Why Choose Aluminum?
Aluminum offers distinct advantages over other metals for many applications. Understanding these benefits helps you make the right material choice for your project.
vs. Steel
One-third the weight with comparable strength. Better corrosion resistance and easier machining.
vs. Iron
Superior corrosion resistance, significantly lighter, better thermal conductivity.
vs. Brass
Lower density, better thermal properties, more cost-effective for large components.
vs. Plastics
Much higher strength, better temperature resistance, dimensional stability.
Applications & Industries
Our aluminum castings serve diverse industries and applications:
- Automotive components (engine parts, transmission housings, wheels)
- Aerospace components and structures
- Industrial machinery parts
- Marine equipment and hardware
- HVAC and refrigeration components
- Electronic enclosures and heat sinks
- Power transmission equipment
- Agricultural machinery components
- Lighting fixtures and housings
- Pump and valve bodies
- Transportation equipment
- Architectural and decorative elements
Our Aluminum Casting Capabilities
Casting Methods
We utilize various casting techniques to meet different requirements for complexity, volume, and precision. Our foundry is equipped to handle sand casting, permanent mold casting, and other specialized processes.
Quality Control
Every aluminum casting undergoes comprehensive quality inspection. We verify dimensional accuracy, check for porosity, and ensure proper alloy composition. Our quality assurance process guarantees that each casting meets specifications and performs as intended.
Secondary Operations
Beyond casting, we offer finishing services including machining, heat treatment, surface finishing, and assembly. This comprehensive approach allows us to deliver finished components ready for use.
Custom Solutions
Whether you need prototypes for testing or production quantities, we work closely with you to develop the optimal casting solution. Our engineering expertise helps optimize designs for manufacturability while maintaining performance requirements.
Start Your Aluminum Casting Project
Contact our experienced team to discuss your aluminum casting needs. We're ready to help you create lightweight, durable components for your application.